
Polyurethane
vs. Nitrile Rubber
A suspension soft
part must be resilient, possess elastic memory, resist
a variety of oils, and have low material hardness (durometer).
Nitrile meets all of these requirements. But what if a
material could do all of those things and more? That material
is poylurethane. Here's the quick list of its' advantages
over nitrile rubber.
High Abrasion Resistance
High Cut & Tear Resistance (shear strength)
Superior Load Bearing Capacity (compression load resistance)
Ozone Resistance
The "wonder" of polyurethane lies in its' ability
to dampen and absorb without being crushed. However, like
many of us sacrifice horsepower for torque, polyurethane
must sacrifice some material softness in the quest for
increased load bearing capacity. The photos below show
the compromise is not significant. Notice the percentage
increase in durometer is minor when compared to the increased
resistance to compression load shown in photo two.

Using a Durometer, polyurethane
bushings measured about 20 points higher than nitrile
rubber on the Shore
A scale.
|

A crude test showing the
superior resistance to compression load polyurethane
has when compared to nitrile rubber. |
Problem and Solution
The figure below illustrates how poylurethane performs
against rubber when used in control arm bushings during
hard cornering. Once again, polyurethane is capable
of doing this while maintaining the low material hardness
required to dampen and absorb. See photo two above.
After all, solid steel control arm bushings too, will
resist compressive loading.
| Figure 1. Polyurethane
versus nitrile rubber under hard turning |

Problem
Stock rubber control arm bushings deflect excessively
during harder driving causing momentary loss of
alignment (excess positive camber) resulting in
less contact patch and instability. |

Cure
Polyurethane control arm bushings resist deflection
during harder turning resulting in maintenance
of alignment settings, and the ability to steer
through a turn with higher stability and confidence.
|
Installing Polyurethane
We performed a
number of polyurethane installations on our 1988 Mustang
LX using components from Energy Suspension's Hyper Flex
Kit for 1985-1993 Mustangs (p/n 4-18113). Over a few
months time and during other chassis modifications we
eventually swapped out all the deteriorating rubber
pieces on our Fox Body Mustang with urethane. In typical
detailed FordMuscle fashion we'll show you how we replaced:
Sway Bar Bushings and End Links
Rack and Pinion Bushings
Front Control Arm Bushings
Strut Bushings
Coil Spring Isolators
Rear Control Arm Bushings
Transmission Mount
Motor Mounts
|