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May 10, 2003

One of the first prototypes of the all-new 2005 Ford GT supercar was recently spotted during noise, vibration and harshness (NVH) testing on the Los Angeles "River" Basin concrete expanses commonly used for action scenes in Hollywood movies. The Ford GT has disappointed many spy photographers because the exterior form remains true to the original concept that was a hit on the show circuit. The first fiberglass prototype bodies were created from molds lifted directly from a clay model of the concept. As such, The Ford GT engineering team is testing prototypes without the heavy camouflage that can sometimes hinder testing, especially if loose fitting materials create excessive wind noise during NVH tests. The team will make subtle exterior changes in future prototypes and the first three Centennial production cars, including an integrated spoiler and bumper.

Part of Ford's Los Angeles NVH testing routine is to repeatedly drive a pre-established public city route to collect data on interior noise levels. The recorded data is then used to help identify and resolve noise issues, and then compared to more refined prototypes later in development. Ford chief program engineer Neil Hannemann drew quite a bit of attention on the roads, even during this routine gas stop. Ford GT test drivers have even reported "chasers" that follow the car for long periods of times.

Ford GT development engineer Jamie Cullen is behind the wheel during this test, part of a battery of tests performed with early prototypes. The early cars use 4.6-liter 400-horsepower engines before prototypes of the final 500-horsepower 5.4-liter production motors are available. Engineers primarily test attributes like NVH, steering and braking with these cars since the engines don't significantly change results. "The Ford GT team is
on such a short deadline that we can't even afford to do a burnout unless it's part of a test," said Neil Hannemann, Ford GT chief program engineer.

The first Ford GT prototype, known internally as “Workhorse Number One,” gets its first shake down run at the Dearborn Proving Ground in late November 2002. Tom Reichenbach and Mark McGowan lead the Vehicle Engineering and Dynamics teams developing the Ford GT into a world-class sports car.

Workhorse Number One is arguably the most beautiful engineering prototype ever produced. Several of the Ford GT engineering team members, led by Kip Ewing and Rich Rinke, took the flat black fiberglass body panels home and, for several nights, sanded and painted it until the early morning hours.

In the spring of 2004, Ford will begin full Ford GT production with plans to produce about 1,500 of the supercars per year over the course of the program. The car will carry an MSRP of under $150,000, final pricing will be announced closer to full production.


Source: Ford Media

At a LA area gas station, the prototype, purposely dressed down and left unfinished, comes across as a poorly prepped kit car.
 

Burned Out? You might think the Ford GT team is celebrating the end of a long day by having a little fun. Actually, this burnout is part of an NVH test to determine how it impacts interior noise volumes.
 

Michigan plates should clue a true enthusiasts that this is something worth following around.
 

Cruising along the 5 during the morning commute, spotting the GT is sure to make for interesting water cooler chat.
 
 
 
 
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