|

By Char Asaravala
Background
A couple months ago we ran the first part of "2V
or not 2V". The intent of the article series was
to take an objective look at Ford's 4.6L 2V (two valve per
cylinder) engine and confirm or deny the prevailing attitude
that it is too difficult a powerplant for the average enthusiast
to make decent horsepower from with the usual bolt-on modifications.
To understand the 2V's bad rap you need not look further then
where the motor fits on the timeline of Ford's powerplants.
The 2V debuted in the 1996 Mustang - a brand new powerplant
design replacing a decade's worth of 5.0L supremacy. Those
were big shoes to fill and the first generation of 4.6L engine
came nowhere close to it's predecessor. The 4.6's horsepower
curve was up, slightly, but the learning curve was much steeper.
It just wasn't winning any favorites amongst the aftermarket
and performance enthusiasts. Furthermore, the argument goes,
that with only 281 cubic inches and a small bore diameter,
the engine simply doesn't respond well to traditional modifications
such as heads, cams and intake manifolds.
Is the 2V too complex to work on?
In the first
part of this series we tackled the issue of complexity.
We took installed a set of Patriot Performance CNC ported
cylinder heads along with a pair of Comp Cams' 262AH camshafts
- both evidence that the aftermarket has certainly come around
in supporting this powerplant. We convinced ourselves, and
hopefully you, that while the 4.6L 2V engine shares nothing
in common with its pushrod predecessors, it is not significantly
more complicated to work on. In fact, we concluded that a
cam swap on the overhead cam motor is actually much easier
to perform than on a motor where the cam is in the middle
of the block.

To review what we did in Part I. We pulled a 4.6L 2V from
a wrecked 2002 Mustang GT with just 7,800 miles. We removed
the stock heads and cams. They can fetch about $300 for
96-98 Mustang guys wanting to convert their non-PI (performance
improved) 4.6L 2V engines to 99+ specs. This helps offset
the $500 cost of new performance cams. |

We had HCI Motorsports install a set of Patriot Performance
Stage II CNC ported heads and XE262AH cams from Comp Cams
(PN: 102500). The 262 cams are the most conservative of
their three offerings, with 226/230 duration and .550"
lift. We selected this cam to retain good driveability
and hopefully pass California emissions testing.. |

Timing the overhead cam engine is probably the most intimidating
task, but as we outlined in Part I, it really it just
a matter of connecting the dots (and checking, and double
checking). |

We bolted on the stock 99-04 intake manifold and fuel
rail assembly. The 19lb injectors don't need to be upgraded
as a result of our modifications. |
We will concede that it is much easier to work on the modular
motor when it is out of the engine compartment. This is due
not only to the accessibility of the timing chain but also
to the sheer size of these motors. We can only imagine that
pulling heads with the motor in the car is a back breaking
experience. We think we took the easier route by pulling the
whole drivetrain, but you can decide for yourself. We don't
have any illusions that the 4.6 is on par with wrenching on
a 5.0L. Most enthusiasts will see what we've done here and
conclude it's not worth the headache. Read on, maybe the dyno
results make-up for the uninviting engine bay.

Since we were modifying the motor up on an engine stand
we used the opportunity to install some shorty headers
and a new Centerforce
Dual Friction Clutch (DF021057 for T45 transmissions
and DF800075 for TR3650 equipped Mustangs.) These engines
don't gain much from shorty's but long tubes wont pass
the visual smog check.
|

The Dual-Friction clutch from features carbon composite
puc style facing on the flywheel side for positive engagement
and increased holding-capacity. The pressure plate side
has a full traditional facing. The Centeforce Dual-Friction
is a good compromise between street and occasional strip
use. Would we have planned to run nitrous we'd opt for
Centerforce's new DFX
Clutches. |
Modifying the motor was just the first step. The next step
was to see if the gains were worthwhile. We took the modified
modular and dropped it into our Project
2001 Mustang GT. Be sure to study the side bar to see
what it takes to pull and install a mod motor - yes they are
grotesquely big and almost unwieldy, but we proved it is possible
for one person to perform the job with a engine hoist and
leveler. We then put the car on a dyno and compared the gains
to stock.
|