
by Jon Mikelonis
Introduction
If you have not noticed, the collision repair industry and franchises
like
Maaco have done a good number on the survival of independent
body and paint shops. Like Home Depot squeezing out the local
hardware store on volume, the small and affordable body and
paint guy seems to have become a thing of the past. Unfortunately,
the evolution of the industry leaves humble enthusiasts like
you and me with three common and unappealing options when looking
to have a project car painted.
Beg a modern collision repair center to take on your project
outside of
their usual insurance-based job order process.
Get in line at the one "rod and custom" body and
paint shop in town.
Shortly after that get in line at the welfare office.
Take on the paint and body work yourself and incur frustration
and unpredictable results based on a lack of training and
inexperience.
The Next Best Thing to DIY Paint &
Body
Aircraft paint remover on the back of the bare hand, microscopic
dust
particles constantly tracked into the house, excessive time
wasted at the
body and paint supply store, perpetually overloaded trash
cans, and below average finished results are the 5 reasons
I've decided never to do DIY paint and body work again. However,
just because I will never pick up a disc sander again does
not mean that I won't do it MY way when it comes time to get
a project car painted.
In this article I'll show you how I was
able to get my car painted by a professional tradesman in
my own neighborhood, participate in the process, get a fair
rate, and keep MY garage clean. Most importantly, this article
will demonstrate that you can achieve a quality paint and
body job despite working somewhat out of sequence. Let's get
started
The Assessment
As mentioned in the right-hand sidebar,
I noticed my neighbor Greg was doing a good amount of sidework
in his own garage. One simple introduction and Greg dropped
by my house the next day to size up my proposed paint and
body project. Here's how the 1973 Torino looked before the
1 month adventure began.

Patched together over the past 7 years, the Torino was
all there but still socially unacceptable. That's why
it sat in the sideyard. |
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Here's a shot down the side, I could tell Greg was able
to look through the discoloration to see a do-able project. |
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Originally equipped with a vinyl top, there were some
trim holes would require filling and smoothing. |
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The typical brown stuff had infected the lower corners
of the rear glass area. This would force us to remove
the glass. |
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Both lower quarter sections were showing some rust. The
sheetmetal was thin enough here to stab a screwdriver
through with ease. |
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The rear valance needed some serious rework. |
Tear Down
With the initial estimate complete
at or around $2500 for rust repair, bodywork, jambing, and
paint... Greg and I worked out a plan to tackle the project
in stages. First, he requested the front clip be delivered
to his house disassembled along with any other loose parts
he could prep and paint in a batch (i.e., sideview mirrors,
rear valance.) While he was working on the front clip, I would
begin "detrimming" the rest of the car for delivery
to his house week later.

With the air tools out, it was time to disassemble the
front clip. |
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My father-in-law was in town to lend a helping hand. Always
helps the motivation level to have someone to work with. |
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Everything was parted and stripped of emblems and hardware.
I've always considered it "proper etiquette"
to only make skilled tradesmen perform their skilled trade.
Leave the monkey work for me! |
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It was just a short haul around the corner to Greg's house,
so we loaded up my '78 F250 for a delivery. |
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There it is, stage one. |
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This is Greg's garage. I was skeptical too at first, but
he showed me finished neighborhood project cars that trumped
his tight work space. |
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While Greg was working over the front clip for a week,
I put a little time in each night peeling off trim from
the rest of the car. |
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Off with the rear bumper of course. |
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I wasn't going to run the factory rocker trim, so I pulled
it all off. Obviously this would leave some more holes
to be filled and smoothed. |
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Greg let me know the rear glass would need to be removed,
so I worked on that. |
(Front
Clip Bodywork and Paint, Main Section Bodywork and Paint)
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