1) not unless you cut the heads for screw in studs.
2) assembled: set the engine to the intake centerline, put a dial indicator on the intake valve and compress with a fabricated lever. Note reading when valve contacts piston. Other - install clay on piston top, install head w/o gasket, use two solid lifters, cycle engine. Cut clay and measure clearance. On a stock motor up to about .512 lift you should not have ny problems.
3) heads flow better than the old stockers, I wouldn't waste my time porting to a Performer intake.
4) head gasket - use the stock 68 gasket (FepPro 1011-1 IIRC) and drill the four missing steam holes in the head to match the block - use the gasket as a template.
5) plug the EGR passage using 1/2" rod from the home store and some threaded plugs. The inserts are available from a local auto machine shop.
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1967 Falcon 4 door w/351C - Owner built, owner abused.
70 Mustang 302 / 02 Mustang V6 rag top, 04 SuperCrew parts hauler
http://raceabilene.com/kelly/hotrod
<font size=-1>[ This Message was edited by: ckelly on 2/28/06 11:29pm ]</font>