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04-20-2005, 10:27 AM   #1 (permalink)
fgreene5732
 
Join Date: Mar 2005
Posts: 6
1965 Galaxie LTD

I NEED HELP!!!!!!!!!!!!!! MY HEATER CORE JUST WENT OUT AND NEED HELP ON REPLACING IT. ALSO MY CAR HAS AIR CONDITIONING AND IT APPEARS I HAVE TO REMOVE THE LEFT WHEEL WELL I HOPE NOT !!!!!
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04-20-2005, 10:57 AM   #2 (permalink)
jakengle
 
Join Date: Aug 2003
Posts: 335
1965 Galaxie LTD

The heater core is on the right (passenger) side of the car and you do not have to remove the inner fender to get to it. You actually can't remove the inner fender without taking the outer fender off first.

If your car has under-dash AC then the core will be like any other non-AC car and pretty easy to remove from under the hood. The factory AC cars are different than non AC ones and may be a little harder to remove.

You can bypass the heater core by capping the water pump and manifold ports until you get a factory repair manual that shows how to remove it, . I got my manual from these guys, I use it all the time and it will save you lots of time on your repairs:

http://cgi.ebay.com/ebaymotors/ws/eB...sPageName=WDVW
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04-20-2005, 09:47 PM   #3 (permalink)
fgreene5732
 
Join Date: Mar 2005
Posts: 6
1965 Galaxie LTD

ANY MORE HELP OUT THERE? I HAVE THE SERVICE MANUAL YOU SUGGESTED BUT IT DOES NOT SHOW HOW TO REMOVE AND INSTALL THE HEATER CORE IN A FACTORY AIR CAR.
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04-20-2005, 10:11 PM   #4 (permalink)
ShotRod64
 
Join Date: Jun 2003
Posts: 12,263
1965 Galaxie LTD

<TABLE BORDER=0 ALIGN=CENTER WIDTH=85%><TR><TD><font size=-1>Quote:</font><HR></TD></TR><TR><TD><FONT SIZE=-1><BLOCKQUOTE>
On 2005-04-20 20:47, fgreene5732 wrote:
ANY MORE HELP OUT THERE? I HAVE THE SERVICE MANUAL YOU SUGGESTED BUT IT DOES NOT SHOW HOW TO REMOVE AND INSTALL THE HEATER CORE IN A FACTORY AIR CAR.
</BLOCKQUOTE></FONT></TD></TR><TR><TD><HR></TD></TR></TABLE>

Jake said it was the same AC or no AC.
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04-20-2005, 10:26 PM   #5 (permalink)
adgdghr123
 
Join Date: Oct 2002
Posts: 39
1965 Galaxie LTD

I believe '65-'68 are pretty much the same...

If you have factory AC like my '68 you'll have to remove the inner fander, which can be done without removing the fender. It's tight, and you ahve to 'manipulate' it a bit, but it comes out alright through the wheel well. You may even be able to get to the heater box without removing it and only pushing it out of the way, though you won't have much room to work in.

In any case, remove all the inner fender attaching bolts and remove the inner fender or move it as much out of the way as you can get it. Look at where the heater hoses go into the core. You'll have to remove that outer cover of the heater box. It's attached by several small screws with hex/bolt heads. I found some of the ones of the bottom were badly rusted and the heads were worn down from rust.

The heater core sits inside that box. When you put the new heater core in be sure to seal it up good. That foam padding inside the heater box that seals up the core and rpevents it from moving is important. Be sure it goes back in snugly, and if not find/make a suitable replacement to keep it snug and air tight. Then when you put the heater box back on the firewall you will probably find the foam around the sealing edge of it is in pretty bad shape. You can either clean it off and replace it with foam strips or a similar product (perhaps that stick weather stripping you can find at the hardware store to seal up widows and doors), or use silicone caulk.

I was freezing cold when I replaced my heater core (damned 30* weather) so in a moment of stupidity I decided I'd just bolt it all back up. Oops. The heat doesn't blow as cold as it used to, and I'm assuming it's because it pulls in cold air from the heater box to firewall area since I didn't replace the old worn foam. When I replaced the heater fan I cleaned off the foam and adhesive and used clear silicone caulk on the mating surfaces. It seems to have done an excellent job.

I have to remove the fender when I replace my radiator support (hit a deer last year) so when I do that I'm gonna take the heater box off and seal it up real well.

If you have any questions or want more details about anything please feel free to ask. It's not a pleasant job to do, and moreso is not a pleasant job to do twice in the freezing cold like I did (they gave me the wrong heater core the first time around... The one time I don't look closely at a part before walkig out of the store... grrr...).
[addsig]
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04-20-2005, 10:27 PM   #6 (permalink)
AlanCasida
 
Join Date: Apr 2003
Posts: 570
1965 Galaxie LTD

On my 66 Galaxie, which is very similar, with factory air I removed the pass side fender liner(without removing the fender, yes it can be done) and removed it that way. It is a pain but that is the only way to get to it.
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04-20-2005, 10:36 PM   #7 (permalink)
farmallmta
 
Join Date: Jul 2002
Posts: 196
1965 Galaxie LTD

Got either the factory AC heater core or non-AC heater core for you. Let me know which one you need and I'll ship you THE RIGHT ONE quick, price reasonable.
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04-20-2005, 10:37 PM   #8 (permalink)
fgreene5732
 
Join Date: Mar 2005
Posts: 6
1965 Galaxie LTD

THE HEATER CORE INSTALLATION ON A IN DASH AIR SYSTEM IS DIFFERENT FROM AN UNDER DASH SET UP. THE HEATER CORE IS UNDER THE LEFT FENDER WELL AREA.
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04-21-2005, 08:56 AM   #9 (permalink)
jakengle
 
Join Date: Aug 2003
Posts: 335
1965 Galaxie LTD

Oops, sorry to give out bad info. I assumed that ford would not require you to take the inner fender out just to get to the heater core. I'm also surprised to hear that you can get the inner fender liner out with the fender on. Having taken the front clip apart on my '65 it looks physically impossible, but I believe it if the forum says so [img]/phpBB/images/smiles/icon_smile.gif[/img]. That makes me 0 for 2 on that post...

Good luck with the repair. It looks like you have some solid info to work off of now. Let us know how you do.
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