Tech Archives Project Cars Readers Cars Forums FordMuscle Store Feature Cars
pix
pix
AirFlowResearch Heads Membership
pix
FORDMUSCLE.com FordMuscle Nav

Go Back   FordMuscle.com Forums > Premier Forums > Tech Exchange > Suspension Articles

Reply
 
LinkBack Thread Tools
10-22-2009, 04:53 PM   #1 (permalink)
F15Falcon
 
Join Date: Sep 2002
Location: El Paso,Tx.
Posts: 1,768
Tubular '65-'66 Mustang Export Brace

Once you start modifying the suspension on your Mustang to hug the corners, you start to realize that the old uni-bodies need all the help they can get. The Mustang has shock towers that handle all the spring and shock absorber loads. The factory installed sheet metal braces to brace the shock towers to the firewall and cowl seam, but they are out of their league when you have some stiff springs, and some real rubber under the fenders. You can buy aftermarket adjustable bracing that uses aluminum tubing and rod ends but I have found that that type of bracing is ornamental at best and does little if nothing to keep the shock towers in place. My solution is to build a tubular export brace similar to the one piece braces that were installed on '67-'70 Mustangs that went out of the country. I use 1 1/4" O.D. x .120 wall thickness tubing to tie the towers into the cowl seam.

Here are the stock braces that the factory installed, which are basically sheet metal. These will be removed and replaced with the export brace:


The braces bolt to the shock towers on these brackets that are welded to the shock towers:


The braces bolt to the firewall/cowl seam here:


A 1/8" thick plate is cut and drilled with the four holes that are on the cowl:


Two pieces of 2" x 4" x .120" wall rectangular tubing are angle cut and the tall end has a piece of 1/8" plate welded to it. These are the pieces that will bolt to the shock tower brackets, so matching holes are also drilled in them:


A piece of 1 1/4" O.D. round tubing is placed in a tubing bender and bent to a 90 degree angle:






The 1/8" plate is bolted to the cowl seam, and the angle brackets are bolted to the shock towers. The bent piece of tubing is trimmed to fit and clamped in place. Once the fit is perfect, it is welded in place:



The export brace is then removed and flipped upside down so the rest can be welded:







.
Attached Thumbnails
tubular-65-66-mustang-export-brace-f15bracegallery.jpg  
______________________________________
http://www.fordmuscle.com/forums/image.php?type=sigpic&userid=108981&dateline=12114  84673[

Last edited by F15Falcon : 10-22-2009 at 05:40 PM.
F15Falcon is offline   Reply With Quote
Alt Today
Advertising


   
10-22-2009, 05:28 PM   #2 (permalink)
ixtlan
 
Join Date: Jun 2004
Location: Northern Utah
Posts: 840
Re: Tubular '65-'66 Mustang Export Brace

Nicely done.
Any clearance issues with the ST brackets?



Rich Sr.
______________________________________
RatStang Restoration
Automotive Rotisserie Restorations.
Paint, Body, & Light Fabrication.

www.RatStangRestoration.com
ixtlan is offline   Reply With Quote
10-22-2009, 05:38 PM   #3 (permalink)
F15Falcon
 
Join Date: Sep 2002
Location: El Paso,Tx.
Posts: 1,768
Re: Tubular '65-'66 Mustang Export Brace

Quote:
Originally Posted by ixtlan View Post
Nicely done.
Any clearance issues with the ST brackets?



Rich Sr.
Which brackets do you mean?
______________________________________
http://www.fordmuscle.com/forums/image.php?type=sigpic&userid=108981&dateline=12114  84673[
F15Falcon is offline   Reply With Quote
10-22-2009, 05:43 PM   #4 (permalink)
ixtlan
 
Join Date: Jun 2004
Location: Northern Utah
Posts: 840
Re: Tubular '65-'66 Mustang Export Brace

The Box brackets the tube connects to at the Shock Towers.

Rich Sr.
______________________________________
RatStang Restoration
Automotive Rotisserie Restorations.
Paint, Body, & Light Fabrication.

www.RatStangRestoration.com
ixtlan is offline   Reply With Quote
10-22-2009, 05:51 PM   #5 (permalink)
F15Falcon
 
Join Date: Sep 2002
Location: El Paso,Tx.
Posts: 1,768
Re: Tubular '65-'66 Mustang Export Brace

Quote:
Originally Posted by ixtlan View Post
The Box brackets the tube connects to at the Shock Towers.

Rich Sr.
No clearance issues, it bolts where the original sheelmetal braces bolted to.
______________________________________
http://www.fordmuscle.com/forums/image.php?type=sigpic&userid=108981&dateline=12114  84673[
F15Falcon is offline   Reply With Quote
10-22-2009, 05:55 PM   #6 (permalink)
ixtlan
 
Join Date: Jun 2004
Location: Northern Utah
Posts: 840
Re: Tubular '65-'66 Mustang Export Brace

Quote:
Originally Posted by F15Falcon View Post
No clearance issues, it bolts where the original sheelmetal braces bolted to.
Great!
Once again Nice Work.

Rich Sr.
______________________________________
RatStang Restoration
Automotive Rotisserie Restorations.
Paint, Body, & Light Fabrication.

www.RatStangRestoration.com
ixtlan is offline   Reply With Quote
10-23-2009, 01:17 PM   #7 (permalink)
Gydyup
 
Join Date: Jan 2007
Location: Chesapeake Va
Posts: 615
Re: Tubular '65-'66 Mustang Export Brace

This is awesome, and once again you and this forum are saving me $$$$$. I have been eyeballing the pre fab tubular braces - but questioned the strength. I want something that is far less obtrusive than the stamped braces on my 67, and was contemplating figuring out how to do what you fabbed up.

Is there any engineering calculations in the size of tube/pipe you used or just a good old swag and big enuff. I would like the most support for the smallest size, so do you think it can go down a size and still be strong enough?

Fantastic work as always! Thanks, Chris
______________________________________
Gydyup - 67 Mustang Coupe
351 Hyd Roller/Perf RPM Heads/Victor Jr Intake/Holly 750/Dan Williams WR Toploader/9 Inch 4:56 spool, Mark Williams Axles
"old School"
Gydyup is offline   Reply With Quote
10-23-2009, 10:54 PM   #8 (permalink)
F15Falcon
 
Join Date: Sep 2002
Location: El Paso,Tx.
Posts: 1,768
Re: Tubular '65-'66 Mustang Export Brace

Quote:
Originally Posted by Gydyup View Post
This is awesome, and once again you and this forum are saving me $$$$$. I have been eyeballing the pre fab tubular braces - but questioned the strength. I want something that is far less obtrusive than the stamped braces on my 67, and was contemplating figuring out how to do what you fabbed up.

Is there any engineering calculations in the size of tube/pipe you used or just a good old swag and big enuff. I would like the most support for the smallest size, so do you think it can go down a size and still be strong enough?

Fantastic work as always! Thanks, Chris
I have built them out of 1" O.D. and they are a few pounds lighter, but they did not seem strong enough. I have also built them out of 1 1/2" O.D. tubing, and they were definitely strong enough and my first choice on size. I settled on the 1 1/4" O.D. tubing because it is strong enough, but does not look too bulky.
______________________________________
http://www.fordmuscle.com/forums/image.php?type=sigpic&userid=108981&dateline=12114  84673[
F15Falcon is offline   Reply With Quote
10-27-2009, 04:37 AM   #9 (permalink)
Mosse
 
Join Date: Jun 2003
Posts: 180
Re: Tubular '65-'66 Mustang Export Brace

I have one of those export models with original support, which is quite strong. Last summer tried the car with out monte carlo bar, by th way, didnīt notice much difference... Lets see next summer. Anyway...

The export cars also have strenghtened firewall on the attachment point. This is done with 1"x1" corner bar, lenght of 15". This is welded to firewall.

The export model also bolts under the three bolts of the shock towers. Personnally I would strenghten both of the attachment points with stiff support like that. The designed support looks strong, but this creates stress points on the attachment area. Thanks for the write up though.
______________________________________
-66 Cpe 351w etc.
Mosse is offline   Reply With Quote
10-27-2009, 04:55 AM   #10 (permalink)
n2omike
 
Join Date: Apr 2001
Posts: 5,998
Re: Tubular '65-'66 Mustang Export Brace

I'm waiting for you to come up with your version of a double roller spring perch.

I've broken three shocks. (loose, drag oriented suspension that gets driven a lot)
The last shocks I bought were Calverts, and I don't want to get in the habit of buying new ones all the time.

Have you ever made any of these?

Thanks!
______________________________________
66 Mustang, Toploader 4-speed
Pump Gas 306, 10.157@133.68
[url]http://www.mustangworks.com/cgi-bin/moi-display.cgi?220[/url]
n2omike is offline   Reply With Quote
Reply




Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 
Thread Tools

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

vB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are On
Pingbacks are On
Refbacks are On

Similar Threads
Thread Thread Starter Forum Replies Last Post
Export Brace for '63 bluliner27 Fairlane Pages 4 05-05-2008 07:28 PM
mpg export brace trukstopcowboy All Ford Techboard 4 12-06-2006 02:06 AM
Export brace removal Iethiopian Falcon Pages 10 09-29-2005 08:05 PM
Mustang/Falcon Monte Carlo Bar /Export Brace Pics F15Falcon All Ford Techboard 1 08-05-2004 04:11 PM
Export brace vs. TCP brace BMW1 All Ford Techboard 4 11-29-2002 12:15 AM


All times are GMT -7. The time now is 07:13 AM.


Powered by vBulletin® Version 3.6.8
Copyright ©2000 - 2009, Jelsoft Enterprises Ltd.
Search Engine Friendly URLs by vBSEO 3.0.0
pixblue