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With
390 horsepower at 6,000 rpm and 390 foot-pounds of torque at 3,500 rpm,
the supercharged 4.6-liter, DOHC V-8 makes the 2003 SVT Mustang Cobra
the fastest, best-performing Mustang ever produced in volume over a
few hundred units
"This
is a Cobra R with all the comforts and amenities included," said
John Coletti, chief engineer for Ford’s Special Vehicle Team. "And
because we used a supercharger to make that tremendous power, it’s also
a very driveable package. It has power that gives gratification on demand.
When you open the throttle, it just goes!"
"This
car really has a split personality," Coletti continued. "It
can be very docile and comfortable, but when you want to go, along comes
the wild side."
To breathe
in the great quantities of air required by this supercharged engine,
the mass-air flow sensor has been increased from 80mm to 90mm, feeding
the twin 57mm bores of the throttle body.
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Every
SVT Cobra engine is hand-built at the Romeo, Michigan engine plant,
and signed by its two-person assembly team. |
The
Eaton™ Roots-type supercharger is the same model used
on the SVT F-150 Lightning, with a cast aluminum case, machined aluminum
internal rotors, and its own dedicated drive belt. The supercharger
compresses intake air to a pressure of 7.5 to 8.0 pounds per square
inch, and under the supercharger the compressed air passes through a
water-to-air intercooler. This removes heat gained during compression
to make a denser, more powerful compressed air charge.
The
upper and lower intake manifolds are revised to accommodate the supercharger
installation, and also to give greater airflow to the cylinder heads.
The
aluminum alloy 4-valve heads are new to the Cobra. They were chosen
because they provide greater flow capabilities, and help give increased
low-end torque without sacrificing peak horsepower.
The
valve head diameters are unchanged, at 37mm for the intakes and 30mm
for the exhaust valves, but the camshafts have been reprofiled to give
increased low-end torque.
Due
to a 20 percent increase in power output from the 2001 engine, SVT engineers
needed extra strength in the block to withstand increased stresses.
The cast-iron version of the 4.6-liter block was the answer. It is fitted
with the forged steel crankshaft used in previous Cobra engines, and
the block needed some additional machining on its interior side bulkhead
areas to make room for the counterweights of this crank.
The SVT
engineers specified forged "H-beam" connecting rods from Manley
Manufacturing, which have the strength to withstand the engine’s high
torque output. The rods are fitted with new forged pistons with dished
tops similar to those on the SVT Lightning. These pistons lower the
compression ratio to 8.5:1, which is necessary to handle the higher
compression pressures developed in the supercharged engine.
The
2003 SVT Cobra’s flywheel, similar to the one on the 2000 Cobra R, is
made of aluminum and weighs 11.2 pounds. This flywheel not only helps
reduce vehicle weight, it also reduces inertia to increase the engine’s
free-revving capabilities.
The
clutch is an 11-inch, single-plate unit as in the 2001 Cobra, but its
pressure plate has increased clamping capabilities to help handle the
higher torque output.
The
2003 SVT Cobra joins the 2000 Cobra R as the only Mustangs ever factory-equipped
with a six-speed gearbox — the TTC T-56. A new aluminum drive shaft
with upgraded universal joints, a 3.55:1 gearset in the differential,
and higher capacity half-shafts complete the changes to the 2003 powertrain.
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| Tell-tale
evidence of what's under the hood: the boost gauge incorporated
in the SVT Cobra's new titanium-faced instrument cluster. |
Bill
Lane, SVT powertrain engineer and aficionado of late ’60s big-block
Detroit iron, notes that this supercharged 4.6-liter (280 cu. in.) engine,
at wide-open throttle and 7.5 psi boost, produces horsepower that’s
essentially equivalent to a 1960s vintage 7.0-liter (427 cu. in.) naturally
aspirated engine — big-block power in a small-block package.
"One
of the favorite modifications for Mustangs is putting on a supercharger,"
said Coletti.
"Enthusiasts have figured out that if you really want to increase
power output from a Ford modular engine, you install a blower. So
now people can get it right from the factory with our engineering know-how
and warranty behind it." -More-
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